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996 Coolant hose Tech Tip


Choppergrino

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Hi all,

I am posting this to help out fellow 996 drivers, as there was no help when I was trying to resolve my small coolant issue.

I went to put my 996 in the garage the other night and noticed a band of water on the ground underneath my car, this come as a surprise to me, as I am meticulous about my car and constantly check over it from top to bottom.

After ensuring the car still had coolant in it I drove it into the garage and jacked it up to see if I could locate the coolant leak.

It took me 30 minutes to find the leak believe it or not, and I was happy to find that it was from a hose at the front of the engine on the right. (Porsche water cooling parts 1 hose 23) Part Number 996.106.831.01

The next decision was what do I do? Do I remove it and drop coolant on the floor and be with out a car until I repair it, or do I tow the car to a P Car mech ??????

I decided to remove the air box to get a closer look and realised it would be an easy job. My Porsche is a Gen2 996 so I can't speak for the Gen 1 engines, Hose 23 on my engine had a hose clamp on the engine side and a quick release clip on the other end.

I removed both fittings and proceeded to drop coolant into a tub underneath the car.

The hose looked fine once I removed it but it had to be leaking somewhere. On a closer inspection of the quick release flange on the hose I noticed a hairline crack, and that was it I need to replace the hose!

48592C9C-4EE6-4E02-B445-8549CD2763B5-577-0000007727300348.jpg

33E7C751-6E9E-4BC7-B668-64E733331C01-577-0000006F78AC60D9.jpg

The next day I spent the whole morning chasing the part number on the hose, for a replacement. The majors where telling me it was a super-seeded part and now used a 997 part number. The part would take 1 week to come from the motherland. ( I can't wait a week!!!@#$%)

I happened to ring an independent P-car specialist and thankfully had the new part the next day : ) .

The Old part

0F5CC868-67DE-4EA9-B275-759342F95239-577-0000006F2B23759A.jpg

The new part

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The new part required removing the flange off the oil pump and replacing it with a new quick release type. This is because the new hose has a quick release fitting at both ends. ( The new part is the same as what is used on a 997)

84F99FB5-18A4-469D-83D7-AC383241988A-577-0000006F3CA56C84.jpg

Once I replaced the hose and associated parts I replaced the missing coolant and bleed the lines as per the Porsche recommendations.

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Yes Chris it is handy info,

In short I put this on the forum because when I had the problem with my leak, there was no info out there that mentioned that the original part ( hose )was no longer available. Everybody I rang kept saying the part was discontinued, and thats hard to comprehend when you need to get your car fixed ASAP.

But now, I must say I have some confidence in part upgrades. (as my part is a 997 part now).

Thanks

Danny996

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  • 4 years later...

Thanks for the write up.

I sprung a leak at the top of Lake Mountain on the last Vic SMT.  Thankfully, the leak was relatively minor and i was able to drive the car home.  Turns out that my 996.106.831.01 hose also failed at the quick release fitting.

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